IoT/OT Security Assessment

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Services / IoT/OT Security Assessment: penetration testing for connected machines and firmware
Security Assessment

IoT/OT Security Assessment (ISA)

Penetration testing, security auditing and reverse engineering for IoT devices, connected machines and OT environments.

ISA - IoT/OT Security Assessment verifies the security of IoT devices, firmware, hardware, software, APIs, industrial protocols, OT networks and remote access using an attacker-led approach.

From machine to cloud, ISGroup identifies real vulnerabilities before they can be exploited and produces technical evidence for audit, compliance, certification, supplier qualification and risk management processes required by CRA, Machinery Regulation, RED Delegated Act, NIS2 and IEC 62443.

Before an attacker does, find out whether your connected machines, IoT devices or OT environment can be compromised.

Offensive approach

We assess products, firmware, software and IoT/OT architectures as a real attacker would.

Technical evidence

We produce results that can be used in audits, compliance, certifications and supplier qualification.

End-to-end coverage

We test from machine to cloud: hardware, firmware, APIs, protocols, OT networks and remote access.

Regulations require security to be demonstrated. We put it to the test.

European regulations are making it mandatory to demonstrate what was often implicit before: that devices, software, firmware, remote access and industrial architectures are designed and verified against real cyber risks.

To demonstrate that a connected machine, IoT device or OT environment is secure, you first need to test it as an attacker would.

ISA combines penetration testing, vulnerability assessment, security auditing and reverse engineering to verify the security of IoT devices, connected machines, software/hardware components and OT environments.

What we do and what we do not do

ISGroup does not replace certification bodies, legal consultants or notified bodies. We do not sell certified hardware, CE marking or regulatory consulting.

We work where deep technical expertise is required: penetration testing, security assessment, firmware analysis, reverse engineering, hardware/software testing, protocol testing, vulnerability assessment, source code review, forensic analysis and offensive validation.

The ISA service supports companies, OEMs, system integrators and industrial users in producing technical security evidence that can be integrated into compliance, audit, certification or supplier qualification processes.

Connected machines and OT environments

For OEMs, machine builders, manufacturing and system integrators.

Every new connection between a machine, OT network, cloud, dashboard, gateway or remote access channel can introduce unexpected attack surfaces. ISA verifies these risks with controlled offensive methodologies suitable even for critical industrial environments.

Relevant regulatory drivers: Machinery Regulation 2023/1230, IEC 62443 and NIS2 Directive.

  • IT/OT networks and segmentation
  • ICS, SCADA, DCS systems
  • PLC and HMI
  • Remote access and remote machine maintenance
  • Telemetry and industrial cloud integrations

Substantial modification

Connections, remote access and integrations can introduce cyber and safety risks that must be documented before they become operational, contractual or regulatory exposure.

The Machinery Regulation defines a substantial modification as a physical or digital modification not foreseen by the manufacturer that affects machine safety by creating a new hazard or increasing an existing risk.

When a digital modification, remote access or IoT/OT integration affects the safety, behavior or control of a machine, it becomes essential to document and technically verify the risk introduced.


Industrial IoT, edge gateways and telemetry

For teams that develop or integrate gateways, sensors, edge systems, dashboards and predictive maintenance.

We verify the security of the entire data chain, from sensor to cloud: edge gateways, telemetry, remote access, industrial APIs, cloud backends and MQTT, Modbus, OPC UA protocols.

Relevant regulatory drivers: Cyber Resilience Act, RED Delegated Act, EN 18031 and IEC 62443.


IoT devices and products with digital elements

For companies that develop or market connected products.

The Cyber Resilience Act introduces cybersecurity requirements for products with digital elements across the entire design, development, production and vulnerability management lifecycle.

  • IoT penetration testing
  • Hardware penetration testing
  • Firmware analysis and reverse engineering
  • API, mobile app and backend security testing

Software, firmware, source code and reverse engineering

This is where ISGroup's technical depth makes the difference. We analyze firmware, binaries, source code, protocols, APIs, mobile applications, backends and hardware components to identify exploitable vulnerabilities in real-world scenarios.

  • Source code review and secure coding review
  • Firmware security assessment and firmware analysis
  • Reverse engineering and binary analysis
  • Embedded security and hardware/software testing

What we test

During an IoT/OT Security Assessment, ISGroup verifies, among other things:

  • Secure communications and channel encryption
  • Memory corruption and low-level errors
  • Local and remote management interfaces
  • Platform protection, storage and data persistence
  • Cryptographic analysis and update mechanisms
  • Authentication, authorization and access control
  • Backends, infrastructure and mobile integration
  • MQTT, Modbus, OPC UA, Profinet, BACnet, CAN bus, LoRaWAN, Zigbee, Z-Wave, Wi-Fi and Bluetooth protocols

This list is only a partial view: every assessment is shaped around the product's or environment's real attack surface.

Vertical sectors

ISA adapts to the most exposed B2B scenarios.

  • Manufacturing and industrial automation

    Cybersecurity for production lines, automation and industrial control systems.

  • Connected machines and OEMs

    Technical verification for machine builders, retrofits and IoT/OT integrations.

  • Energy, utilities and smart grids

    Security for smart meters, network sensors and energy control systems.

  • Connected health and medical

    Security verification for devices and infrastructure that process sensitive data.

  • Automotive, fleets and industrial vehicles

    Connected car security, telematics, agricultural machines and connected vehicles.

  • Smart city, building automation and consumer IoT

    City networks, building automation, smart home, wearables and connected consumer devices.

Service outputs

ISA produces concrete technical evidence that can be used by both management and IT/OT/R&D teams.

  • Threat Model
  • Vulnerability Assessment
  • Penetration Test Report
  • Hardware Security Testing Report
  • Software Security Testing Report
  • Firmware Analysis Report
  • Reverse Engineering Findings
  • API Security Findings
  • Mobile App Security Findings
  • Backend Security Findings
  • Protocol Security Findings
  • OT Network Security Findings
  • Remote Access Security Review
  • Risk-based Remediation Plan
  • Re-test Evidence
  • Executive Summary and Technical Report

Before an attacker does, find out whether your connected machines, IoT devices or OT environment can be compromised.

A continuous verification model, not a one-off check

ISA is not an isolated check. It is a recurring verification model to activate with every new release, firmware change, software update, new cloud integration, remote access opening, industrial retrofit or OT architecture review.

  • Annual assessment
  • Assessment for new implementation
  • Pre-certification assessment
  • Post-remediation assessment
  • Assessment after a substantial modification
  • Supplier qualification assessment
  • Assessment before marketplaces, tenders or public-sector sales

Technical evidence for your regulatory processes

ISA produces technical evidence that can be used in audit, qualification, certification and risk management processes connected to CRA, Machinery Regulation, IEC 62443, NIS2, RED Delegated Act and EN 18031.

Regulation Who needs it How ISA contributes
Cyber Resilience Act (CRA) Organizations that develop or market products with digital elements Penetration testing, firmware analysis, technical vulnerability management
Machinery Regulation 2023/1230 OEMs and users of connected machines Verification of cyber/safety risk introduced by connections and substantial modifications
IEC 62443 OT and industrial environments Security assessment and penetration testing on networks, PLCs, SCADA and DCS
NIS2 Essential and important entities Technical verification as input for risk management
RED Delegated Act / EN 18031 Manufacturers of connected radio equipment Security testing on wireless devices, gateways and IoT products

ISGroup works on the technical side. The evidence produced is input for conformity processes, not a substitute for certification or legal consulting.

Why ISGroup

  • Real offensive approach

    We verify as an attacker would, not as a checklist.

  • Technical depth

    Firmware, hardware, binaries, protocols and source code.

  • End-to-end coverage

    From machine to cloud, from device to remote access.

  • Independence

    External and impartial verification of exposed surfaces.

Request your assessment

ISA provides technical evidence that can be used in audit, compliance and certification processes, with an offensive assessment compatible with the requirements introduced by CRA, Machinery Regulation, RED-DA, NIS2 and IEC 62443.

Request a technical assessment of your IoT/OT environment, book a free consultation or message us on WhatsApp.

Frequently
asked questions

What is an IoT/OT Security Assessment?

It is an offensive technical security assessment for IoT devices, connected machines and OT environments. It combines penetration testing, vulnerability assessment, security auditing and reverse engineering on hardware, firmware, software, APIs, protocols and remote access.

When should you run an OT penetration test?

Before a new implementation or release, after a substantial modification or retrofit, when opening remote access, before certification, after remediation, during supplier qualification or before tenders and marketplaces.

Do you test firmware and perform reverse engineering?

Yes. We analyze firmware, binaries and source code, and perform reverse engineering, binary analysis and embedded security testing to identify exploitable vulnerabilities in real-world scenarios.

Can you test PLCs, SCADA and OT networks?

Yes, with controlled offensive methodologies suitable for critical industrial environments, including IT/OT segmentation, ICS, SCADA, DCS, PLCs, HMIs and remote access.

What do I receive at the end of the assessment?

A set of technical evidence: Threat Model, penetration test reports, findings on hardware/firmware/software/API/protocols, a Risk-based Remediation Plan, re-test evidence, an Executive Summary for management and a Technical Report for IT/OT/R&D teams.

Working with us is pretty simple, just call the number or send an e-mail so that we can get to know each other and discuss about your IT Security needs.

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IoT/OT Security Assessment (ISA)

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